Rockin Reliability Logo
October 20-23, 2008
Society for Maintenance and Reliability Professionals Members
The Cleveland Convention Center
500 Lakeside Ave.
Cleveland, OH 44114
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Plant Tours

Maximize the value of your conference experience by attending one of the plant tours on Thursday, October 23! Plant tours and workshops on Thursday run simultaneously. Plant Tours are $85.00 per person and include breakfast, lunch, and transportation.  Required attire: closed toed shoes and long pants. Buses will pick-up and drop-off at the Cleveland Convention Center.

Plant Tour 1 - Cargill Deicing Technology Salt Mine

Due to the intimacy of the tour, two small groups of 10 each will be allowed to participate.
Group 1- Buses leave Center at 7:00 am and will return around 11:30 am.
Group 2- Buses leave Center at 12:00 pm and will return around 4:30 pm.

Cargill Deicing Technology, North America’s largest producer of Rock Salt, extracts over 2.5 million tons of high quality rock salt annually from its Cleveland Mine.

Since operations began in 1961, the Cleveland Mine has been producing deicing rock salt for the industrial mid-western Snow Belt and parts of Canada. Deicing salt is a significant contributor to winter road safety and is recognized to reduce highway accidents by up to 85% wherever snow is experienced.

The mine is located less that 1.5 miles from downtown Cleveland and works a vast 9,000 acre reserve of rock salt that lies beneath Lake Erie. The mine is more that 1700 feet below the lake and fresh air is continuosuly circulated to provide a comfortable working environment, with a temperature range of 630F to 780F.

Special-purpose mining equipment, assembled in the mine, and a highly skilled workforce operate over 3 miles out from the lake-shore drilling and blasting the rock salt from a seam that was laid down some 300 million years ago.

NOTE CONFLICT OF INTEREST: Employees of companies that produce rock salt and/or are members of the Salt Institute and similar entities will not be permitted to participate in the tour. Reason - competitive business interests.

Plant Tour 2 - Insight Oil labs

Bus will leave center at 10:15 am and return around 2:45 pm.

Insight Services is an industrial oil analysis laboratory located in Strongsville, Ohio. Our facility is 50% lab and 50% offices. The laboratory operation is the heart and soul of our business. Insight processes all oil samples the same day received. The laboratory features ICP Spectrometers, FTIR Spectrometer, Viscosity baths, Particle Counters, Ferrography instruments and much more. Our latest technology is Filter Debris Analysis which uses XRF spectroscopy. Get a first hand look at how filters are washed and analyzed on the XRF. As part of the tour we will demonstrate the process we use to get samples through the lab. This includes all facets of the operation from receiving to report generation. Throughout the tour you will see laboratory technicians performing their duties while explaining the procedures they use. You will get a chance to see the proprietary LIMS tools we use to maintain our high standards of efficiency. This is sure to be an educational and interesting look at the behind the scenes operation of an oil analysis lab.

Legend:
FTIR Spectrometer = Fourier Transform Infrared Spectrometer
ICP Spectrometers = Inductively Coupled Plasma
XRF spectroscopy = X-Ray Fluorescence
LIMS = Laboratory Information Management System

NOTE CONFLICT OF INTEREST: Employees or representatives of competing firms will not be able to attend this tour to Insight Oil Labs.

Plant Tour 3- Swagelok

Bus will leave center at 7:45 am and return around 1:45 pm.


Swagelok Company is a major developer and provider of fluid systems solutions, including products, assemblies, and services for the research, instrumentation, pharmaceutical, oil and gas, power, petrochemical, alternative fuels, and semi-conductor industries. Swagelok manufacturing, research, technical support, and distribution facilities support a global network of more than 200 authorized sales and service centers in 57 countries.

There are two facilities that will be part of the tour. The first is the Swagelok – Solon plant that houses the majority of the Swagelok Fitting machining and assembly. It also serves as the corporate headquarters. This facility was opened in 1965 and is 250,000 sq.ft. It is the site of the first implementation of Swagelok’s reliability excellence initiative that started in October, 2007.

The second site, the Swagelok Order Fulfillment Center, is right next door. It contains their valve assembly operations, warehousing and distribution. It was opened in 2006 and is approximately 350,000 sq.ft. Implementation of reliability excellence is scheduled to begin in the first quarter of 2009, although preparation work will be on-going during the fourth quarter of 2008.

NOTE CONFLICT OF INTEREST: The following is a sample list of competitive companies that Swagelok will not allow to attend the tour of their facilities. This is not necessarily an all inclusive list and they reserve the right to review the attendee list before the tour and exclude any listed attendees from participating. Conflicts: Parker Hannifin, Hy-Lok, Hoke, Circor, Schneider, Oliver, Anderson Greenwood, Hamlet, Fujikin, PY-Lok, Jamesbury, Worcester, Kitz, Century, ABEC, PGI, Circle Seal, Veriflow, Tescom, AP Tech, Go

Plant Tour 4 - Timken Gambrinus Steel Plant and Technical Tour

Bus will leave center at 8:15 am and return around 4:00 pm

The Timken Company is a leading international manufacturer of highly engineered bearings and alloy steel. It enables customers to perform faster and more efficiently with innovative friction management and power transmission products and services. Timken began operations more than 100 years ago and now has operations in 27 countries with approximately 25,000 employees worldwide.


The Gambrinus Steel Plant began operations in 1929 to answer the demand for steel bars and tubes used in tapered roller bearings. This plant produces seamless alloy steel tubes and rounds, as well as special bar quality (SBQ) products at the thermal treat, straighten, inspection, cut and ship operations. Learn firsthand about the manufacturing initiatives in place at this facility when you sign up for this tour.


After touring the plant, the group will visit the Timken Technology Center and discover the company’s key competencies in know-how for friction management and power transmission. You will also learn how they are discovered, developed and aligned into innovative technical solutions.


You don’t want to miss the visit to Heritage Hall. Here you will learn about the company’s decorated past in an exhibit of the evolution of innovative product designs and manufacturing techniques starting in the late 19th century through current operations. You will also see how friction management and power transmission come alive with an impressive array of products and the interesting stories behind the more than 50 displays in the Product Showcase.

Register for this tour and see the Timken innovative operations first hand.

NOTE CONFLICT OF INTEREST: Competitors not allowed on tour.


 

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